Product Description
Customized Factory CNC Machining Bushing Hardened Steel Stainless Steel Bronze
Nylon POM Heandless Drill Bushes
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303, 304, 316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B, 20#, 45# etc. | |
| 4) Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper, Bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc. | |
| Finsh | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, Electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc. | |
| Main Equipment | CNC machining center(Milling), CNC Lathe, Grinding machine. |
| Cylindrical grinder machine, Drilling machine, Laser cutting machine, etc. | |
| Drawing format | STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1571mm*500mm. |
About Runsom
Runsom, a company specializing in rapid prototyping and manufacturing, has decades of experience in
CNC machining, 3D printing, injection molding, sheet metal fabrication, and die casting. Our engineering
team with extensive knowledge and experience utilizes the latest prototyping technologies and top-notch
machining equipment to provide comprehensive services to satisfy global customers’ requirements,
timescales, and specific needs. We are able to take your concepts or designs to reality production in just
days with our advanced machining technologies, extensive manufacturing experience, and a wealth of
premium materials.
Our Mission
Runsom Precision was established to give support to companies in the industries fields who continually
need to reduce their costs and meet tight deadlines. Our purpose is to ensure customer satisfaction by
providing first-class project management control and problem-free products.
Get a Quote
Q1: What’s kinds of information you need for quote?
A1: Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) and advise material
, finish, quantity for quoting.
Q2: What is your MOQ?
A2: MOQ depends on our client’s needs, besides, we welcome trial order before mass-production.
Q3: What is the lead time?
A3: Depending on your specific project and quantity.
Q4: Available for customized design drawings?
A4: Yes, please send the technical drawings to us. It’s better if you can send both 2D and 3D drawings if
you have.
Q5: If the parts we purchase from your company are not good, what can we do?
A5: Please feel free to contact us after you got the products. Kindly send us some photos, we will
feedback to our engineers and QC departments and solve the problems ASAP.
Q6: Are you a manufacturer or trading company?
A6: We are a manufacturer, we are located in HangZhou, China.
Q7: Will my drawings be safe after sending to you?
A7: Yes, we will keep them well and not release to third party without your permission.
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| Customized: | Customized |
|---|---|
| Certification: | CE, ISO, SGS |
| Standard Parts: | Standard and Non Standard |
| Universal: | Yes |
| Type: | Bushing |
| Material: | Aluminum,Steel,Brass,Hardware,etc |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using self-lubricating UHMW bushings in machinery?
Using self-lubricating UHMW (Ultra-High Molecular Weight Polyethylene) bushings in machinery offers several benefits. Here’s a detailed explanation:
1. Friction Reduction:
Self-lubricating UHMW bushings have excellent lubricity properties, which reduce friction between moving parts. This results in smoother operation, improved energy efficiency, and reduced wear on machinery components. The lower coefficient of friction of UHMW bushings helps minimize the need for additional lubrication or maintenance.
2. Wear Resistance:
UHMW bushings exhibit exceptional wear resistance, even in demanding operating conditions. The self-lubricating nature of UHMW reduces the occurrence of metal-to-metal contact and abrasive wear. This extends the service life of machinery components, reduces downtime for maintenance and replacement, and lowers overall operating costs.
3. Corrosion Resistance:
Self-lubricating UHMW bushings are highly resistant to corrosion and chemical attack. They do not require additional lubricants that may attract contaminants or react with chemicals in the environment. This corrosion resistance ensures the integrity and longevity of machinery components, particularly in harsh or corrosive operating conditions.
4. Maintenance Reduction:
Self-lubricating UHMW bushings require minimal maintenance compared to traditional bushing materials. They eliminate the need for frequent lubrication, reducing maintenance time and costs. Additionally, their self-lubricating properties help to prevent the buildup of dirt, debris, and contaminants, further minimizing the need for cleaning or lubricant application.
5. Noise Reduction:
The self-lubricating properties of UHMW bushings contribute to noise reduction in machinery. By reducing friction and minimizing metal-to-metal contact, UHMW bushings help dampen vibrations and noise generated during equipment operation. This results in quieter working environments, improved operator comfort, and reduced noise pollution.
6. Wide Temperature Range:
Self-lubricating UHMW bushings can withstand a wide temperature range without compromising their lubricating properties. They maintain their effectiveness in both high and low temperature environments, ensuring reliable performance across varying operating conditions.
7. Compatibility:
Self-lubricating UHMW bushings are compatible with a wide range of mating materials, such as metals, plastics, and composites. This versatility allows for easy integration into existing machinery designs and facilitates smooth operation and compatibility with different components.
In summary, the benefits of using self-lubricating UHMW bushings in machinery include friction reduction, wear resistance, corrosion resistance, maintenance reduction, noise reduction, wide temperature range capability, and compatibility with various materials. These advantages contribute to improved efficiency, extended component life, reduced maintenance requirements, and enhanced overall performance of machinery.
Can UHMW bushings be customized or machined for specific applications?
Yes, UHMW (Ultra-High Molecular Weight Polyethylene) bushings can be customized or machined to meet specific application requirements. Here’s a detailed explanation:
UHMW is a versatile material that can be easily machined or fabricated to create bushings with customized shapes, sizes, and configurations. The machinability of UHMW allows for precise dimensional control and the creation of bushings that fit unique application needs.
Customization options for UHMW bushings include:
- Size and Dimensions: UHMW bushings can be machined to specific sizes and dimensions, allowing for a precise fit within the application.
- Shape and Configuration: UHMW can be machined into various shapes and configurations, such as cylindrical bushings, flanged bushings, thrust washers, or custom-designed shapes to accommodate specific application requirements.
- Tolerances: UHMW bushings can be machined to meet specific tolerance requirements, ensuring proper fit and functionality within the application.
- Features and Modifications: UHMW bushings can be customized with features such as grooves, notches, holes, or lubrication channels to enhance performance or facilitate installation.
- Surface Finish: The surface finish of UHMW bushings can be modified through machining or post-processing techniques to achieve desired characteristics such as improved friction properties or enhanced aesthetics.
When customizing or machining UHMW bushings, it is essential to consider the capabilities of the machining equipment and the expertise of the manufacturer or fabricator. UHMW is relatively easy to machine, but specialized tools and techniques may be required to achieve specific shapes, tolerances, or surface finishes.
It’s advisable to work with experienced manufacturers or fabricators who have expertise in machining UHMW and can provide guidance on design considerations, material properties, and machining techniques. They can assist in selecting the appropriate customization options and ensure that the UHMW bushings meet the required specifications and performance criteria.
In summary, UHMW bushings can be customized or machined to meet specific application requirements. The versatility and machinability of UHMW allow for the creation of bushings with custom sizes, shapes, tolerances, features, and surface finishes. Working with knowledgeable manufacturers or fabricators is crucial to ensure successful customization and machining of UHMW bushings for specific applications.
Are UHMW bushings suitable for high-load or high-speed machinery?
UHMW (Ultra-High Molecular Weight Polyethylene) bushings are well-suited for both high-load and high-speed machinery. Here’s a detailed explanation:
High-Load Machinery:
UHMW bushings exhibit exceptional strength and toughness, allowing them to handle high loads effectively. Their high molecular weight and impact resistance enable them to withstand heavy loads without deformation or failure. UHMW bushings can distribute the load evenly, reducing stress concentrations and minimizing the risk of premature wear or damage. These properties make UHMW bushings suitable for high-load machinery applications such as cranes, presses, heavy-duty equipment, and construction machinery.
High-Speed Machinery:
UHMW bushings are also suitable for high-speed machinery due to their low friction and self-lubricating properties. The low coefficient of friction of UHMW reduces the resistance to motion, allowing for smooth and efficient operation at high speeds. The inherent self-lubricating nature of UHMW reduces the need for additional lubrication, ensuring consistent low friction performance even under high-speed conditions. UHMW bushings can effectively handle the demands of high-speed machinery applications such as conveyor systems, rotating equipment, and automated machinery.
It’s important to note that while UHMW bushings offer advantages for high-load and high-speed machinery, the specific application requirements should be considered. Factors such as the magnitude and distribution of the load, operating temperatures, and environmental conditions may influence the suitability of UHMW bushings. In some cases, additional considerations such as the use of reinforcements or alternative bearing materials may be necessary to optimize performance.
When selecting UHMW bushings for high-load or high-speed machinery, it’s crucial to consult with the manufacturer or supplier to ensure that the bushings meet the specific requirements of your application. They can provide guidance on material selection, design considerations, and any necessary modifications to ensure optimal performance and reliability.
In summary, UHMW bushings are suitable for both high-load and high-speed machinery due to their exceptional strength, low friction, and self-lubricating properties. With proper selection and application-specific considerations, UHMW bushings can contribute to the reliable and efficient operation of machinery in various industries.
editor by CX 2024-04-03