Product Description
Quick Details
Place of Origin: China (Mainland) Method: precision injection mold
Model Number: OEM transformer parts mold plastic material: ABS,PA66, PAT, PVC, nylon
Shaping Mode: Nylon, Plastic Injection mould Product: transformer parts mold
Certification: ISO9shots Product name: nylon parts
Surface treatment: Plating, printing, powder, etc Size: Customized Size
Technical Data
Material: Plastic nylon
Physical Properties
| Tensile strength MPa | 60~80 |
| Elongation at break % | 2.2 |
| Bending strength MPa | 100~120 |
| Modulus of elasticity for bending MPa | 2000 ~3000 |
| Notched Impact Strength(J/m) | 60~100 |
| HR hardness | 118 |
Note
1 . Dimensions for above showed are customized and only for reference
2 . Unspecified tolerances according to ISO 2768 .
3 . Material can be changed per specific applications .
Product Features
1 . Perfect insulation
Nylon material is good inslated and without any electric conduction.
2 . Abbration of flame
Flame class of the nylon is 94V-2
3 . Light for weight
The density of nylon is only 1.15g/cm3
4 . Anti-rust
No any rust even in the damp circumstance .
5 . Perfect holding performance
6 . Resistant high temperature
Our Advantages
1.Delivery on time: we control the delivery the strictly for client.
2.Quality system: our products passed ISO9001/IAF/FDA/ROHS etc test.
3.Low MOQ: we invest on factories ,it meet all business demand very well.
4.OEM accepted: we can do production as you design.
5.Good service: our service team have more than 10 years’ experience, they treat you as friends.
6.The sourcing team can find out all of the material from domestic markets soon.
7.The selling team will help you to find the solution of you project.
8.Our design team will have several new design products per week.
9.Competitive price for you to beat your competitors.
Plastic Parts Injection Molding Plastic Nylon Parts Manufacturers
| Material | PU/HDPE/ UHMW-PE/MC Nylon/PA66/POM/ Teflon/ PVDF/ PPS/PEEK/PSU etc. As your like. |
| Color | Natural, Black, Yellow, Red, ect. Customized, any color is ok |
| Diameter | 1-200mm,or customized |
| Density | 1.2g/cm2 |
| Size | Customized as your drawing |
| Price | Factory price offered |
| OEM/ODM | Customers provide design or photo or we create design according to customers’ requirements. |
| Certification | ISO9001,SGS,FDA,RoHS,Test Report, ect. |
| Free Sample | Yes |
| Shape | sheet, rod, tube, gear, pulley, guide rail, and so on |
| Leading Time | 2 days for sample; 7 days for production. |
| Payment | PayPal, Escrow, Western union, Money Gram, T/T and cash payment. |
| Packing | Plastic bags, Cartons, Wooden case, Pallet, Container, ect. |
| Advantage | 1.One stop procurement 2.Professional free design 3.OEM&ODM support 4.Low MOQ 5.Fast delivery 6.Free sample |
TYPICAL PROPERTIES OF NYLON
| UNITS | ASTM TEST | EXTRUDED NYLON 6/6 |
CAST NYLON 6 |
MD-FILLED CAST NYLON 6 |
OIL-FILLED CAST NYLON 6 |
|
| Tensile strength | psi | D638 | 12,400 | 10,000 – 13,500 | 10,000 – 14,000 | 9,500 – 11,000 |
| Flexural modulus | psi | D790 | 410,000 | 420,000 – 500,000 | 400,000 – 500,000 | 375,000 – 475,000 |
| Izod impact (notched) | ft-lbs/in of notch | D256 | 1.2 | 0.7 – 0.9 | – | 1.4 – 1.8 |
| Heat deflection temperature @ 264 psi |
°F | D648 | 194 | 200 – 400 | 200 – 470 | 200 – 400 |
| Maximum continuous service temperature in air |
°F | 210 | 230 | – | 230 | |
| Water absorption (immersion 24 hours) |
% | D570 | 1.20 | 0.60 – 1.20 | 0.05 – 1.40 | 0.50 – 0.60 |
| Coefficient of linear thermal expansion |
in/in/°Fx10-5 | D696 | 4.5 | 5.0 | – | 5.0 |
| Coefficient of linear friction (dynamic) |
0.28 | 0.22 | 0.30 | 0.12 | ||
FAQ’s
Q What is your production capacity ?
A. We are able to finish up to 2000 tons raw material every year , generally , one full 20 feet container ( about 20 tons) can be done in 20- 25 days .
Q.How long I can get samples for approval before placing order ?
A. Just in 1 week for new samples that need to be done in new tools , and we can deliver samples within 24 hours for exsiting samples once received your request .
Q.What are your popular payement menthods ?
A. T/T is our prior choose for all , of course , we are also accept L/C , Westunion , paypall .
Q . Can you provide custom service ?
A . Yes , we provide standard and custom service for all our products .
Q. What products you produce ?
A. We are produce different hardware spare parts , stamping part , plastic injeciton molding parts and fasteners like screws , bolt , nuts , pins , rivets and spacers washers etc
Please Contact Us
Miss: lydia
http://chinainsulation
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| Application: | Insulators, Winding Wire Coating Insulation, Electrical Base, Shell, Motor, Insulating Varnish, Switch Baseplate |
|---|---|
| Type: | Insulation Sleeve |
| Chemistry: | Inorganic Insulation |
| Material: | Nylon |
| Thermal Rating: | H 180 |
| Maximum Voltage: | 20KV~100KV |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can UHMW bushings reduce friction and noise levels in machinery?
Yes, UHMW (Ultra-High Molecular Weight Polyethylene) bushings can effectively reduce friction and noise levels in machinery. Here’s a detailed explanation:
UHMW is known for its excellent self-lubricating properties and low coefficient of friction, which make it an ideal material for reducing friction in machinery. When used as bushings, UHMW can provide the following benefits:
Friction Reduction:
UHMW bushings exhibit a low coefficient of friction, meaning they have a reduced tendency to stick or generate excessive resistance when in contact with other surfaces. The low friction characteristics of UHMW help to minimize the amount of energy required for the movement of machinery components, resulting in smoother operation and reduced frictional wear.
Noise Reduction:
UHMW bushings can contribute to noise reduction in machinery. The self-lubricating properties of UHMW reduce the occurrence of friction-induced vibrations and chatter between moving parts. By minimizing these sources of noise, UHMW bushings help create quieter operating conditions in machinery.
Vibration Damping:
UHMW has excellent vibration-damping properties. When used as bushings, it can help absorb and dampen vibrations generated during machinery operation. This can be particularly beneficial in applications where excessive vibrations can lead to equipment damage or affect the accuracy and performance of sensitive components.
Smooth Operation:
Due to its low friction characteristics, UHMW bushings enable smoother and more efficient operation of machinery. They help reduce the likelihood of jerky or uneven movements, ensuring smoother transitions and improved overall performance.
Wear Reduction:
UHMW bushings have excellent wear resistance, which helps to minimize wear and extend the service life of machinery components. The low friction properties of UHMW reduce abrasive interactions between the bushings and mating surfaces, resulting in reduced wear and the need for less frequent maintenance or replacement.
It’s important to note that while UHMW bushings can effectively reduce friction and noise levels, the specific performance will depend on factors such as the design of the machinery, the load and speed of operation, and the proper selection and installation of the UHMW bushings. Additionally, regular inspection and maintenance of the machinery, including proper lubrication and replacement of worn bushings, are essential to ensure continued performance and noise reduction.
In summary, UHMW bushings can significantly reduce friction and noise levels in machinery. Their low friction properties, vibration-damping capabilities, and wear resistance make them an excellent choice for applications where smooth operation, noise reduction, and extended component life are desired.
What are the maintenance and installation guidelines for UHMW bushings?
Maintenance and installation guidelines for UHMW (Ultra-High Molecular Weight Polyethylene) bushings are important to ensure their proper functioning and longevity. Here’s a detailed explanation:
1. Proper Handling:
Handle UHMW bushings with clean hands or gloves to prevent contamination. Avoid dropping or mishandling the bushings, as this can cause damage or deformations that may affect their performance.
2. Cleaning:
Regularly clean the UHMW bushings to remove dirt, debris, or contaminants that may accumulate over time. Use a mild detergent or a solution of water and soap to clean the bushings. Avoid using harsh chemicals or solvents that can degrade or damage the UHMW material.
3. Lubrication:
UHMW bushings have inherent self-lubricating properties, but in certain applications or operating conditions, additional lubrication may be necessary. Consult with the manufacturer or supplier for lubrication recommendations specific to your application. If lubrication is required, use lubricants compatible with UHMW and follow the recommended application methods and intervals.
4. Installation:
Follow proper installation procedures to ensure the correct fit and alignment of UHMW bushings. Consider the following guidelines:
- Ensure that the shaft or pivot surface is clean and free from burrs or sharp edges that could damage the bushing.
- Inspect the bushings for any visible defects or damage before installation. Do not install damaged bushings.
- Apply a controlled force or use appropriate tools to press or slide the UHMW bushings into position. Avoid excessive force that could cause deformation or stress concentration.
- Verify that the bushing is securely seated and properly aligned with the shaft or pivot. Check for smooth rotation or movement without binding or excessive play.
5. Monitoring:
Regularly inspect the UHMW bushings during operation to identify any signs of wear, damage, or degradation. This may include visual inspection, monitoring for unusual noise or vibration, or checking for changes in performance. If any issues are detected, address them promptly by replacing or repairing the bushings as necessary.
6. Environmental Considerations:
Take into account the environmental conditions in which the UHMW bushings operate. Extreme temperatures, exposure to chemicals, UV radiation, or other factors can impact the performance and durability of the bushings. If the operating conditions deviate significantly from the recommended range, consult with the manufacturer or supplier for guidance on appropriate measures to mitigate potential issues.
7. Manufacturer’s Guidelines:
Always refer to the manufacturer’s guidelines, recommendations, and technical documentation for specific maintenance and installation instructions related to the UHMW bushings. They can provide valuable information and insights tailored to the particular product and application.
In summary, proper maintenance and installation guidelines for UHMW bushings involve handling with care, regular cleaning, appropriate lubrication if necessary, following proper installation procedures, monitoring for wear or damage, considering environmental factors, and referring to the manufacturer’s guidelines. By adhering to these guidelines, you can ensure the optimal performance, longevity, and reliability of UHMW bushings in your application.
What is UHMW, and how is it used in the manufacturing of bushings?
UHMW (Ultra-High Molecular Weight Polyethylene) is a type of thermoplastic polymer known for its exceptional strength, durability, and low friction properties. It is commonly used in the manufacturing of bushings due to its unique characteristics. Here’s a detailed explanation:
Properties of UHMW:
UHMW possesses several key properties that make it suitable for bushing manufacturing:
- High Molecular Weight: UHMW has an extremely high molecular weight, which contributes to its excellent strength and toughness. It allows UHMW to withstand high loads and impact forces without deformation or failure.
- Low Friction: UHMW has a very low coefficient of friction, which means it exhibits minimal resistance to sliding or rubbing against other surfaces. This low friction property reduces wear and frictional heat generation, making it an ideal material for bushings.
- Self-Lubricating: UHMW has inherent self-lubricating properties, meaning it requires minimal external lubrication to reduce friction. Its molecular structure allows for the formation of a lubricating film on the surface, reducing the need for additional lubrication.
- Chemical Resistance: UHMW is highly resistant to many chemicals, acids, solvents, and other corrosive substances. This chemical resistance helps protect the bushings from degradation and ensures their long-term performance in various environments.
- Abrasion Resistance: UHMW exhibits excellent abrasion resistance, enabling it to withstand wear caused by repetitive sliding or rubbing motions. This property is critical for bushings that experience frequent motion and contact with other components.
- Low Water Absorption: UHMW has low water absorption properties, which means it does not absorb moisture easily. This characteristic helps prevent swelling, distortion, or dimensional changes in the bushings when exposed to moisture or humidity.
Manufacturing of Bushings:
UHMW is used in the manufacturing of bushings through various processes such as injection molding, compression molding, or machining. The specific manufacturing method depends on the desired shape, size, and application requirements of the bushings.
During the manufacturing process, UHMW can be formed into bushings with precise dimensions and tolerances. The material’s high strength allows it to withstand the loads and forces experienced by bushings, while its low friction properties contribute to smooth operation and reduced wear.
UHMW bushings find applications in a wide range of industries, including automotive, machinery, food processing, material handling, and more. They are commonly used in applications where low friction, high wear resistance, chemical resistance, and dimensional stability are essential.
Overall, UHMW is a versatile material that offers exceptional properties for bushing manufacturing, making it a popular choice for various industries and applications.
editor by CX 2024-01-19